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Toox - Physical Design

Toox Toolbox - Stanford Design & Manufacturing Class

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Toox is a friendly but long lasting, open tool box. 

Having the right tools makes one feel more confident, and pushes one to make things with our hands. But there is this resistance to using them, the fear of not knowing, the fear of breaking. 

In the tool space there is a gap to be filled, an opportunity. One can feel insecure when going to the store in the search of a tool. You are either a part of the tribe or you are not, and tools are designed for its exclusive members. But why can’t tools be friendlier and still perform well? Why can’t tools be more welcoming for everyone interested in joining this making party? 

That is why I propose Toox, the friendly toolbox. It is friendly and welcoming, so it calls one’s inner child to play the maker’s game. After all, isn’t thinking with our hands closer to thinking with our hearts? 

Processes: sandcasting, patternmaking, sheetbending, hand milling, laser cutting and woodworking. 

Sketch - Use scenario

Sketch - Use scenario

Sketch - Hinge mechanism

Sketch - Hinge mechanism

Sketch - Exploded assembly

Sketch - Exploded assembly

3D model, made in OnShape

3D model, made in OnShape

Engineering drawing with dimensions

Engineering drawing with dimensions

Hand making the sand casting pattern for the hinges

Hand making the sand casting pattern for the hinges

Rammed-up sand mold

Rammed-up sand mold

Cast aluminum hinge

Cast aluminum hinge

Cutting wood for the sides and the tray

Cutting wood for the sides and the tray

Self designed and constructed jig for sheet bending in a 1” radius

Self designed and constructed jig for sheet bending in a 1” radius

Joint detail for the tray

Joint detail for the tray

Assembled aluminum and wood body

Assembled aluminum and wood body

Sanding the cast hinges

Sanding the cast hinges

Hand milling hinges

Hand milling hinges

Brass bearing press fitted into the hinge

Brass bearing press fitted into the hinge

Sanding the tray

Sanding the tray

Preparing wooden handles

Preparing wooden handles

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